Custom Pallets
Can't find the right size? We build custom pallets to your exact specifications.
Built to Your Exact Specifications
Every business is different, and sometimes standard pallet sizes just don't work. Our custom pallet service lets you get exactly what you need - any size, any material, any quantity.
From oversized pallets for industrial equipment to compact designs for specialty retail, we manufacture custom solutions that optimize your storage, shipping, and handling operations.
Our engineering team works with you to design pallets that meet your specific load requirements, dimensional constraints, and industry standards. We can match existing designs or create new specifications from scratch.
Custom Order Process
Submit Requirements
Tell us dimensions, load specs, and quantity
Design Review
Our engineers optimize your specifications
Get Quote
Receive detailed pricing within 24 hours
Approve Sample
Review prototype before full production
Production
We build your custom pallets
Delivery
Delivered to your location
Why Custom Pallets?
Custom pallets solve problems that standard sizes can't
Perfect Fit
Maximize container space and warehouse storage with pallets sized exactly for your products
Optimized Loads
Design for your exact weight and load distribution requirements with engineered solutions
System Integration
Build pallets that work perfectly with your racking, conveyors, and automated systems
Brand Identity
Add your company logo, colors, or custom markings for brand visibility and asset tracking
Configuration Options
Every aspect of your pallet can be customized
Dimensions
- Width: 24" to 72"
- Length: 24" to 72"
- Height: 4" to 8"
- Non-standard increments
- Metric sizes available
Construction Style
- Stringer (2-way or 4-way)
- Block (true 4-way)
- Reversible/Double-face
- Single-face/Skid
- Flush or wing deck
Materials
- Southern Yellow Pine
- Mixed Hardwoods
- Oak for heavy duty
- Kiln-dried lumber
- Plywood deck options
Load Capacity
- Light duty (500-1,500 lbs)
- Standard (2,000-3,000 lbs)
- Heavy duty (4,000-5,000 lbs)
- Extra heavy (5,000+ lbs)
- Engineered for specific loads
Special Features
- Chamfered boards
- Notched stringers
- Reinforced corners
- Anti-slip surface
- Fork guides
Treatments & Finishes
- ISPM-15 heat treatment
- Fumigation
- Custom stain/color
- Sealant coating
- Fire retardant
Common Custom Applications
See how other businesses use custom pallets to solve their challenges
Aerospace & Defense
Large, irregularly shaped components need precise support and protection during shipping and storage.
Oversized pallets with custom cradles, reinforced construction, and specific tie-down points.
Automotive
Parts suppliers need pallets that fit specific container dimensions and automated handling systems.
Precision-dimensioned pallets matching conveyor specs with RFID tag mounting points.
Electronics
Sensitive equipment requires static-safe, dust-free pallets with exact dimensions for cleanroom use.
Sealed wood pallets with anti-static coating and smooth, splinter-free surfaces.
Retail Display
Floor displays need to look professional while supporting product weight and customer handling.
Appearance-grade pallets with stain finish, rounded edges, and company branding.
Medical Equipment
Large diagnostic machines require stable platforms that meet healthcare facility requirements.
Heavy-duty block pallets with anti-vibration design and hospital-grade cleanliness.
Wine & Spirits
Standard pallets waste space in shipping containers and don't match bottle case dimensions.
Euro-style pallets optimized for case counts with reinforced deck for floor stacking.
Custom Pallet Pricing
Pricing depends on size, materials, and quantity. Here's a general guide.
Basic Custom
Non-standard dimensions using standard materials
- Custom size
- Pine lumber
- Standard construction
- Basic finish
Enhanced Custom
Custom specs with upgraded materials or features
- Custom size
- Hardwood options
- Reinforced design
- Heat treatment
Specialty Custom
Complex designs for demanding applications
- Any specification
- Premium materials
- Engineered design
- Special finishes
Volume Discounts Available
Order 100+ custom pallets and receive significant per-unit discounts. Orders over 500 units receive our best pricing plus free delivery.
Get Custom QuoteReady to Design Your Custom Pallet?
Tell us what you need and we'll provide a detailed quote within 24 hours. Engineering consultation included at no extra charge.
Frequently Asked Questions
Answers to the most common questions about this page.
What information do you need to design a custom pallet?
We need product dimensions, weight, stacking pattern, handling equipment, and storage or racking details to propose a design.
Can you provide design drawings or load calculations?
Yes. We supply drawings and can provide load and deflection guidance based on your requirements.
Do you offer prototypes for custom pallets?
We can build prototypes for testing before committing to full production runs.
What is the lead time for custom pallets?
Lead time is typically 2-5 business days after design approval, depending on material availability and volume.
Is there a minimum order quantity?
Most custom projects start at 50-100 units, though we can advise based on complexity and material costs.
Can custom pallets be heat-treated?
Yes. We can heat-treat and stamp custom builds that need to meet ISPM-15 export requirements.
Can you design pallets for heavy or unique loads?
We can reinforce stringers, adjust board thickness, and add blocks to support heavy or unusual load patterns.
Do you help with packaging optimization?
Yes. We can align pallet dimensions with your product pack-out to improve trailer cube and reduce damage.
Can you revise designs after testing?
We iterate based on your test feedback, adjusting materials or layout until the pallet meets your performance goals.
How are custom pallets priced?
Pricing is based on materials, labor, treatments, and volume; we provide transparent quotes with each element detailed.